[Troubleshooting] Clog Guy is back, and things have completely ceased making sense. - eviltoast

Hi guys. Please check my previous post for any background questions, I don’t have it in me to go over everything again.

Long story short, I was having issues with clogging that were being caused by my hotend not reaching the reported temp. After a few days of troubleshooting and diagnosing the motherboard and Klipper settings, I gave up and decided the motherboard was faulty (even though I could not perform any tests to determine in) and bought an SKR mini. I got that all set up, and the printer has been working flawlessly since then.

Until now.

Same exact problem; one print goes perfectly fine, next print, failing to extrude by the 4th layer. I removed the clog, restarted the print, now can’t even extrude the priming line. Fearing the worst, I disassemble the hotend, try hand feeding filament, and once again I am unable to push more than a few centimeters through before it gets clogged up. A probe thermometer reads ~160C while Klipper reports 200C.

What could possibly be happening here? The board is an aftermarket replacement from a completely different company, so I doubt it’s a recurring manufacturer defect, but I have no idea what else can be causing this.

At this point I’ve spent so much time and money trying to fix this printer that I could almost buy a new one, but at this point I’m not convinced even that would solve the problem.

  • bitfucker@programming.dev
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    6 months ago

    The PCB doesn’t do anything other than a compacted connector between components. Especially the surface mount component. Also, some devices can be more sensitive than others making it more prone to breaking during mishandling. If something on the pcb breaks (highly unlikely), then you can just solder using jumper wire (to some degree, high speed signals cannot be treated this way). However, if the component on the PCB is the one that breaks, then you can just replace that component with some careful solder works. But yes, sometimes replacing it will be easier than repairing